Repair VW Sharan

. Diesel engines: 1,9 l TDI.
+ 1. Introduction
+ 2. Engine VR6
- 3. The two-litre engine (ADY)
   3.1. Removal and installation
   + 3.2. Dismantling and assemblage
   + 3.3. A head of the block of cylinders and valves
   + 3.4. Pistons and rods
   3.5. The block of cylinders
   - 3.6. A cranked shaft and radical bearings
      3.6.1. Removal of a cranked shaft
      3.6.2. Check of details of a cranked shaft
      3.6.3. Installation of a cranked shaft
      3.6.4. Epiploons of a cranked shaft
      3.6.5. Removal and flywheel installation (the car with mechanical КП)
      3.6.6. A privodnoj pulley of the hydrotransformer (for cars with АКП)
   + 3.7. A mechanism drive газораспределения
   3.8. Tension adjustment приводного a belt of units of the engine
   3.9. An intermediate shaft
   3.10. Compression check in engine cylinders
   3.11. System of release of the fulfilled gases
   3.12. System of clearing with application of the activated coal
   3.13. System рециркуляции the fulfilled gases
+ 4. System of greasing of the engine
+ 5. Cooling system
+ 6. System of injection of fuel of engine VR6
+ 7. System Simos of injection of fuel of the 2,0-litre engine
+ 8. Ignition system
+ 9. Coupling
+ 10. A mechanical 5-step transmission
+ 11. Shaft of a drive of wheels
+ 12. The steering hydraulic booster
+ 13. A forward suspension bracket
+ 14. A back suspension bracket
+ 15. Brake system
+ 16. An electric equipment
+ 17. The diesel engine
+ 18. System of greasing of the diesel engine
+ 19. System of cooling of the diesel engine
+ 20. The power supply system of the diesel engine and turbocharger
+ Maintenance service card
+ Specifications and characteristics
+ Electroschemes




Folksvagen Sharan/Sharan repair>> The two-litre engine (ADY)>> Cranked shaft and radical bearings>> Installation of a cranked shaft
Installation of a cranked shaft spend in a following order:
- Wipe deaf apertures in nests of the block of cylinders and enclose the loose leaves of bearings greased with engine oil with flutes for смазк so that ledges of loose leaves have entered into deaf apertures;
- Insert into a nest of the average radical bearing persistent half rings;

The prevention
Persistent half rings should be directed flutes to a surface of a friction of a cranked shaft;

- Lay in loose leaves of bearings a cranked shaft. If rods are in the block of cylinders establish шатунные bearings on шатунные necks of a cranked shaft;
- Enclose the bottom loose leaves (without lubricant flutes) radical bearings in corresponding covers (ledges in dredging) and plentifully grease their surfaces with engine oil;
- Grease with engine oil and establish overlays outside other two persistent half rings on a bearing cover. Lubricant flutes should be located against a cranked shaft;
- Establish covers of radical bearings and slightly обстучите their rubber or plastic hammer;
- Tighten in stages bolts of fastening of covers of bearings, since an average and outside, the moment of an inhaling 65 Н·м then tighten each bolt for a half-turn;
- Turn some times a cranked shaft to be convinced that it rotates easily and without jammings;
- Check up an axial free wheeling of a cranked shaft (item 3.6.1 see);
- Establish pistons and rods (item 3.4.6 see);
- Establish forward and back epiploons of a cranked shaft (item 3.6.4);

The prevention
Forward and back epiploons of a cranked shaft should be changed after each removal of a cranked shaft or holders of epiploons.

- Establish a pulley of a cranked shaft;
- Establish gear приводной a belt (item 3.7.1 see) and a protective casing of a belt;
- Establish a flywheel and wrap bolts the moment of an inhaling 60 Н·м then tighten each bolt for 90 °;
- On the car with an automatic transmission (АКП) establish приводной a hydrotransformer pulley. At its installation wrap bolts the moment of an inhaling 60 Н·м and then tighten them for 90 ° (item 3.6.6 see);
- Establish the oil pump (item 4.2.2 see);
- Establish on the engine the pallet with a lining planted on hermetic, and wrap bolts of fastening by the moment of an inhaling 20 Н·м;
- All further works spend in sequence, return dismantling.