Removal

Removal of a forward epiploon of a cranked shaft is spent in a following order:

- Block a clamp a cranked shaft in a motionless condition and include transfer;

- Turn out a fastening bolt гасителя fluctuations which will tighten the moment 450 Н·м. On HUNDRED «Volkswagen» for this purpose usually use a clip;

- For removal of a forward epiploon:

Fig. 86. A stripper 3203 forward epiploons of a cranked shaft (from outside гасителя fluctuations): And — an internal part of a stripper 3203; In — the adjusting screw

- Turn out internal part A (fig. 86) a stripper 3203 approximately on three turns (about 4 mm) from an external part and fix a stripper in this position by adjusting screw B;

- Grease a carving head of the tool and put on it as it is possible further on an epiploon;

- ослабьте adjusting screw B also twist an internal part of the tool, with uniform pressure until the epiploon will not be squeezed out;

- Clamp a stripper in a vice and remove from it an epiploon nippers.

Removal of a back epiploon of a cranked shaft carry out in a following order:

- Remove a transmission, coupling and a flywheel;

Fig. 87. The lever of a stripper 2086

- Establish the lever (fig. 87) a stripper 2086 on a flange of a cranked shaft and with its help remove a back epiploon;

- If the stripper 2086 is not present, the back epiploon can be removed by means of a screw-driver, thus it is necessary to watch, that the cover of an epiploon has not received damages;

- If the engine is removed, turn away a cover of a back epiploon and remove it together with an epiploon. Then from within beat out an epiploon from a cover.

Epiploon installation on the removed engine

At epiploon installation on the removed engine execute the following:

- Grease a working surface and an outer side of an epiploon with engine oil and it is cautious запрессуйте it in a cover so that the external surface of an epiploon has completely come inside. Working as a hammer, be cautious not to deform an epiploon;

- Cautiously spread a cover of an epiploon with the imposed lining on a cranked shaft and bolts fix it on the block of cylinders. Bolts tighten on a circle in regular intervals.

Epiploon installation on the engine

At installation of a forward epiploon on the engine execute the following:

Fig. 88. The directing plug 3266/1 special adaptations

- Put on directing plug 3266/1 (fig. 88) the special adaptation on a neck of a cranked shaft, grease the internal and external parties of an epiploon with engine oil and put on it directing plug;

Fig. 89. The plug 3266

- Put on directing plug 3266/1 other plug 3266 same tools (fig. 89) and tighten a bolt гасителя fluctuations of the cranked shaft, located on the centre until the epiploon will not sit down on the place;

- After installation of a forward epiploon remove all parts of the tool.

At installation of a back epiploon on the engine execute the following:

- By means of a hammer spread an epiploon on a cover. Be cautious and try not to damage a working edge of an epiploon;

Fig. 90. Epiploon installation from outside a flywheel the adaptation 2003/1

- The adaptation 2003/1 (fig. 90) or metal circle with an aperture in the centre for edge of the cranked shaft, fixed by bolts in carving apertures of a press disk of coupling, in regular intervals tightening both bolts, запрессуйте an epiploon.

After installation of a forward or back epiploon on the engine all further works on assemblage are made in sequence, return dismantling, depending on what replacement of an epiploon has been made.