Repair VW Sharan

. Diesel engines: 1,9 l TDI.
+ 1. Introduction
+ 2. Engine VR6
+ 3. The two-litre engine (ADY)
+ 4. System of greasing of the engine
+ 5. Cooling system
+ 6. System of injection of fuel of engine VR6
+ 7. System Simos of injection of fuel of the 2,0-litre engine
+ 8. Ignition system
+ 9. Coupling
+ 10. A mechanical 5-step transmission
+ 11. Shaft of a drive of wheels
+ 12. The steering hydraulic booster
+ 13. A forward suspension bracket
+ 14. A back suspension bracket
+ 15. Brake system
+ 16. An electric equipment
- 17. The diesel engine
   17.1. Removal and installation
   + 17.2. Dismantling and assemblage
   + 17.3. A head of the block of cylinders
   + 17.4. Privodnye belts — поликлиновой and gear
   - 17.5. Shatunno - piston group
      17.5.1. Removal and dismantling
      17.5.2. Check of pistons and rods
      17.5.3. Measurement of a backlash of bearings of a rod
      17.5.4. Assemblage of pistons and rods
      17.5.5. Installation of pistons and rods
   + 17.6. An intermediate shaft
   17.7. A flywheel
   + 17.8. A camshaft and a camshaft epiploon
   + 17.9. A cranked shaft and radical bearings
   + 17.10. The block of cylinders
   17.11. Compression check in engine cylinders
   17.12. System of release of the fulfilled gases
+ 18. System of greasing of the diesel engine
+ 19. System of cooling of the diesel engine
+ 20. The power supply system of the diesel engine and turbocharger
+ Maintenance service card
+ Specifications and characteristics
+ Electroschemes


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Folksvagen Sharan/Sharan repair>> The diesel engine>> shatunno - Piston group
Fig. 420. Piston sections. By an arrow the combustion chamber is shown




Fig. 421. A piston and rod kind: 1 — piston rings; 2 — the piston; 3 — a piston finger; 4 — a lock ring; 5 — a rod; 6 — an adjusting pin; 7 — the bearing loose leaf; 8 — the block of cylinders; 9 — a cover of the bearing of a rod; 10 — маслоразбрызгивающая an atomizer; 11 — a bolt, 10 Нˇм; 12 — a rod bolt




Details of shatunno-piston group are shown on fig. 421. The section of the piston of diesel engine TDI is shown on fig. 420. The form of the chamber of combustion of type ŤOmegať (ковшеобразная). For removal of pistons it is necessary to dismantle the engine and a head of the block of cylinders.
Fig. 422. A kind of the top part of the engine. By arrows the big dredging for inlet valves which are differently located on pistons № 1 and 2, № 3 and 4 are shown





After removal of a head of the block of cylinders pistons look how it is shown on fig. 422. Each piston has larger dredging for the inlet valve, however, they not all are located on one party. Deepenings on the piston for cylinders № 1 and 2 are located more close to the party of a flywheel, deepening on pistons of cylinders № 3 and 4 — is closer to the party of pulleys. For this reason new pistons have the labels of 1/2 or 3/4 put on them that you knew, in what cylinders they can be established. If it is required to remove pistons before it it is necessary to mark their position, having put on them numbers of cylinders. Wrong installation of the piston can lead to engine damage.