Repair VW Sharan

. Diesel engines: 1,9 l TDI.
+ 1. Introduction
+ 2. Engine VR6
+ 3. The two-litre engine (ADY)
+ 4. System of greasing of the engine
+ 5. Cooling system
+ 6. System of injection of fuel of engine VR6
+ 7. System Simos of injection of fuel of the 2,0-litre engine
+ 8. Ignition system
+ 9. Coupling
- 10. A mechanical 5-step transmission
   - 10.1. Removal and installation
      10.1.1. Removal
      10.1.2. Transmission installation
   + 10.2. The gear change mechanism
   10.3. Check of level of oil in a transmission
+ 11. Shaft of a drive of wheels
+ 12. The steering hydraulic booster
+ 13. A forward suspension bracket
+ 14. A back suspension bracket
+ 15. Brake system
+ 16. An electric equipment
+ 17. The diesel engine
+ 18. System of greasing of the diesel engine
+ 19. System of cooling of the diesel engine
+ 20. The power supply system of the diesel engine and turbocharger
+ Maintenance service card
+ Specifications and characteristics
+ Electroschemes




Folksvagen Sharan/Sharan repair>> Mechanical 5-step transmission>> Removal and installation>> Transmission installation
Transmission installation spend in an order, the return to removal, observing following moments:
- шлицевые power shaft connections clear and process lubricant G 000 100;
- If the conducted disk he needs to be put on on шлиц a primary shaft of a transmission has been removed and to check up, how much it easily slides forward-back on a shaft;
- At transmission installation check up correctness of an arrangement of an intermediate plate of the engine and put on a transmission directing plugs;
- Check up, whether there are in the block of cylinders directing plugs for its centering with a transmission. Otherwise take out directing plugs from a transmission and insert them into the block of cylinders;
- Lift a transmission on an automobile jack, expose it in correct position, get in coupling and put on directing plugs of the engine. In case at installation the primary shaft of a transmission does not enter in шлицы naves of a conducted disk of coupling, ask the assistant to turn a little by hand a cranked shaft forward-back, having pulled for this purpose for клиновой a belt. As soon as the transmission will appear opposite to the engine, screw and easily tighten one of fastening bolts;
- Screw other bolts of fastening the transmissions located on the bottom surface and tighten their moment 80 Нм;
- Establish a starter, wrap its bolts of fastening and tighten their moment 45 Нм;

Fig. 246. The Locations of bolts of fastening (are shown by arrows) suspension bracket arm on a transmission





- Mount arm fastening (fig. 246) suspension brackets of a box of transfer see and preliminary turn bolts by hand;

Fig. 245. The Locations of bolts (1 and 2) fastenings of a suspension bracket of a transmission





- Adjust engine and transmission position rather each other and wrap by hand suspension bracket fastening (fig. 245 see);

Fig. 244. Fastening балансирной (pendular) suspension bracket of a transmission: 1 — балансирная a suspension bracket; 2 — bolts and fastening nuts балансирной suspension brackets





- Mount балансирную (pendular) (fig. 244 see) a transmission suspension bracket. Wrap bolts and nuts and tighten their moment 100 Нм;
- Tighten a bolt 1 (fig. 245 see) fastenings of a suspension bracket by the moment 20 Нм, and a nut on a bolt 2 moment 100 Нм;
- Tighten bolts (fig. 246 see) fastenings of a suspension bracket by the moment 90 Нм;
- Establish a new persistent ring on the end of the left power shaft;
- Insert the left power shaft in шлиц and a short push move it, if necessary strike on the external end of a shaft a plastic hammer so that the lock ring has risen in a groove on an inside of a gear wheel of differential;
- Insert into a wheel nave the external end of the left power shaft;
- Establish a new persistent ring on the end of the right power shaft;
- Insert the right power shaft in the same way, as well as left. The lock ring should rise in the groove and be latched;
- Establish a lock ring of an intermediate shaft;

Fig. 247. Fastening bolts (are shown by arrows) bearing of an intermediate shaft





- Insert an intermediate shaft (fig. 247), if necessary hammer a shaft with a plastic hammer;
- Tighten fastening of the bearing of an intermediate shaft by the moment 27 Нм;
- Establish connecting draught with an amortisation rack. Tighten a nut the moment 100 Нм;

Fig. 242. The Location of fastening of the bearing lever of a suspension bracket to a rotary fist (it is shown by an arrow)





- Connect the case of the bearing of a wheel (a rotary fist) to a spherical support and tighten two bolts (fig. 242 see) fastenings of the bearing lever of a suspension bracket to a rotary fist the moment 55 Нм;
- Establish a head of cross-section steering draught. Tighten nuts the moment 30 Нм then tighten them for 90 ;

Fig. 241. Fastening nuts (are shown by arrows) right support of an engine mount





- Mount the right fastening of a suspension bracket (fig. 241 see) the engine. Tighten nuts of fastening by the moment 50 Нм;
- Wrap the top bolts of fastening of a transmission to the engine and tighten their moment 80 Нм;
- Tighten "a weight" wire;

Fig. 239. Joining of cables to transmission levers: 1 — the lever of a choice of transfers; 2 — the lever of inclusion of transfers





- Insert both cables of a gear change into clips on a transmission against the stop. The cable 1 (fig. 239 see) should cross a cable 2;
- Put on the ends of cables corresponding levers on a transmission. A cable 1 put on the lever of a choice of transfers, and a cable 2 on the lever of inclusion of transfers;
- The pipeline press in the holder on a transmission and connect to the working cylinder of a hydrodrive of coupling;
- Fix the pipeline скобой;
- Establish the case of the air filter;
- Establish the bottom casing of a motor compartment;
- Establish forward wheels. Wheels tighten and lower the car. Bolts of fastening of wheels in the cross way tighten the moment 170 Нм. Tighten the central bolt of a nave;
- Attach "a weight" wire to АБ;
- Remove air from hydraulic system of coupling (item 9.4.3 see);
- Adjust a gear change drive;
- Check up level трансмиссионного oils in a transmission. At insufficient quantity add it in a transmission.